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Special Builders Guide

Special cylinder heads

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Power is made in the combustion chamber. With the side valve engine the chamber shape is important as during the induction and exhaust strokes the chamber forms part of the gas route, restrictions etc affect the engines breathing. Also the position of the spark plug affects the speed of combustion. Finally the volume of the chamber sets the compression ratio of the engine, the higher being the better. However these factors don’t combine comfortably in a side valve engine and the design is always a compromise between them, usually to the advantage of two at the cost of the other.

It seems to be accepted that a spark plug located over the exhaust valve will give the best combustion but somewhere between the centre of the chamber and over the exhaust valve will be a good compromise. Although I’ve seen a few un-machined castings about, this parameter is normally set by the original design and casting of the head. Pat Stephens in ‘Building and racing my 750’ asked Colin Chapman of Lotus to machine his spark plug position in a raw casting as close to the exhaust valve as the casting would allow.

 

For the other two factors, breathing and compression there seems to be two camps. One suggests that breathing is everything and compression should be secondary. Not surprisingly the other camp goes for a reasonable compression keeping the combustion chamber as tight and as small as possible.

With a both pre and post war racing history not surprisingly there was quite a bit of development of Austin Sevens’ cylinder heads. Other side valve engines had a similar problem and there was much cross fertilisation of ideas. Jack French suggested we look at a modern side valve to see what the latest thinking on design is; good idea, but my lawn mower is reliable (currently) and I don’t want to take it to bits just to look. Still, I can see where the plug is positioned and, being air cooled, can infer some of the shape inside. Many racing engine builders just plumped for a certain special head—perhaps the one they already just happened to have, but there were some discussions at the time on what shapes, compression ratios etc to use. Of course a road special may need slightly different things to a racing A7 as well. Books and articles worth a read are;

· 750 Companion—the ‘green’ book. This in the ‘Getting the best from your 7’ section has a few things from the past notably the Jack French Simplicity series (that were also in The Special Builders Guide) and In Sheeps Clothing. Also the Bill Cowley engine tuning principles and the Holly Birkett inlet valves articles suggest ways on how to get the most from the head.

· Not A7 but the Speedsport book, Tuning side valve Fords by Bill Cooper has good information and photographs on this subject.

· 1989A A7CA magazine had a collection of pictures some of which are copied here where I haven’t my own.

Pre war special heads

Along with the Austin sports heads a number of companies sold go faster goody heads. I’m not sure of the relative chronology of all of these but some of them are definitely pre 1930 and thus could be claimed to be VSCC compatible.

Post war heads—750 Formula

In the early years of the 750 formula many of the heads above were used on the traditionally styled cars with varying degrees of success. Some new aluminium castings must have been available, the Lotus 3 and Pat Stephens Stoneham special used a special head in the early fifties. The growth in popularity of special building and the racing formula brought specialist companies into the market developing new heads as part of their range of goodies. Cambridge Engineering run by Bill Williams had been in existence pre war and their early head may have started then. They were followed by Sporting Motoring agency—Dante, Speedex, Super Accessories—Supaloy as well as a number of smaller lesser known concerns into the sixties.

Standard Austin heads

Early A7’s had a cast iron head with the 18mm plug positioned over the cylinder. This scores poorly against all our three factors. If you do want to use this type for originality reasons always use the later thin gasket, you do get a little bit more compression. It can be improved by opening out the chamber in the narrow valve to cylinder area. Use the later gasket as a template. You can skim about 40 to 50 thou from the face to raise the compression slightly, much more and the plug becomes masked and the raised compression is offset by poor combustion at higher revs. The really early heads had tappings into the chamber with brass priming cups. Slightly later ones had the tappings with brass plugs. I have seen one of these tapped out to take a spark plug with the 18mm holes plugged off. A good modification if the formula or specification you’re working to demands the standard head has to be retained. Like the one pictured, the threaded water strap is often corroded. If not too bad you can helicoil them. It is possible to slide a nut under the strap to bolt the pear shaped branch on.

Later A7’s from 1937 had a cast iron head with 14mm plugs. This head is almost really good. Plug position is a bit too far from the exhaust valve and beyond the centre of the combustion chamber. Chamber design is along the lines of a breathing head with a raised chamber roof and breathing space around and above the valves. The design has tried to keep the compression up as well. Skimming more off the face will increase the compression, 40 or 50 thou is OK for most applications though I have heard of 100thou being taken off. Watch out for clearance over the valves, turn the engine over with a blob of plastacine on each valve to get the clearance, don’t forget to take the gasket thickness into account.

Sports engines had a head that looked similar to the later 14mm head but had 18mm plugs nearer the valves. 9E1 usually is very visible cast into the top. This doesn’t have the raised chamber roof just a simple slope. Later Grasshopper engines had a newer version of the same head in aluminium with an integral water branch. I haven’t seen the chamber shape but the plugs look to be in the same position as the earlier sports head so I surmise the chamber was the same. For completeness and to drool over there’s a picture of the last works side valve head with multiple studs and twin plugs.

ALTA made two aluminium heads for the Seven. The one with the inclined 18mm plugs is novel. I had one of the later (?) 14mm heads and it had a small part of the chamber over the cylinders like the picture at the bottom. I also remember the deck of the head wasn’t very thick and couldn’t be skimmed much and it may have been vulnerable to warping. Plug position is quite good on both types, the chamber shape is for compression with limited breathing enhancements. My other recollection of this was that the water holes didn’t line up very well with the gasket or block holes. It does look good on your engine though if the ALTA logo is picked out in enamel! Although considered prewar ALTA heads were still being advertised at £6-15s by VW Derringtons in 1962.

Not everything about Austin heads is understood, this one just looks like an early standard head from the top. However the plugs are in deep recesses and the chamber is quite a bit different being very deep over the valves and no recess over the cylinder. Experimental?

Whatmough Hewitt were another prewar head supplier. Jack French often said that this was his preferred head. Examples I’ve seen have been aluminium but there was also a bronze head. John Barlow has remanufactured this head in aluminium. Although the one in the photo uses a pear shaped water outlet, John’s has an integral water branch cast in similar to the Ricardo above. I believe these recast heads are available with either 14 or 18mm plugs and low or high compression.

Sporting Motoring Agency was established in the mid fifties closing in the late fifties. It’s parts are denoted by Dante cast into them and along with the head there was a range of other castings, manifolds etc. This head was designed to increase compression, breathing between the valves and the cylinder is restricted. It seems designed for the earlier gasket and has the narrow passage as a consequence. Plug position is good right over the exhaust valve. This head cost £6-7-6d in the late fifties.

Speedex grew out of Dante’s demise. Their castings came from the same foundry that Dante had used. The initial Mark 1 head used the pear shaped outlet. A breakthrough on the design with a Mark 2 having a removable water outlet that was reversible to allow the use of a cross flow radiator. Like the Dante the head has compression and a good plug position. Breathing is better though based on the later gasket shape. Quite a few of the heads don’t have Speedex cast in for some unknown reason. The head cost £4-19-6d with the special water branch an extra 15s.

Contemporary with Speedex, Super Accessories were making their own head under the Supaloy brand. Like the Speedex head this started as a Mark 1 version with the pear shaped water outlet evolving onto a Mark 2 version with the removable, reversible branch. Plug position is good on the edge of the exhaust valve, breathing is good with the raised cylinder roof and the chamber wall taken further back utilising a special gasket (though the normal later ones seem to work OK with them). Famously advertised as ‘making your old saloon go like a Sputnik’ it cost £5-5s complete with the water outlet with an extra 4-6d for the special head gasket.

Also sold by Super Accessories was the LRM head—Lee Racing Motors. Designed and developed by Roy Lee a well known 750 formula / constructor driver in the late fifties. This head has three separate water take offs joined by hoses. These could be reversed but not many still have these now. The head is orientated towards breathing with a good plug position, note how wide the passage is between the valve and cylinder areas. It did have a reputation for warping in the sixties, was this justified or a myth? £9-0-0 from Super Accessories with an extra £2 for the water branches.

Coldwell manufactured heads during the sixties. The only one I’ve seen was an unmachined casting so the characteristics are unclear to me. However the plug position is good and from the picture it seems to be very similar to the LRM.

Similarly Silvertop made a range of heads for various cars in the sixties, they were advertised in MotorSport by VW Derringtons but strangely no A7 head was listed but an ALTA was? I’ve never seen one of these but it does look like a finned Cambridge head without the fins. Plug (14mm’s?) position is good. Previous articles have linked Silvertop with the Aluminium Cylinder Head Company, their product may have been prewar and may have been what the Lotus 3 and Stoneham used. This 14mm plug head seems very similar to one of the Ricardo heads down to the core plug positions and those extra bosses, was one preceded from the other using the same pattern?

Looking at some typical examples and what they were intended for, the breathing heads are predominantly intended for a racing engine that revs to 5 or 6+ thou rpm. Breathing is needed to get some air with petrol into the engine. There’s no point in having a high compression if there’s nothing to compress. Compression heads work well on a slower revving engine that doesn’t need such good breathing. So, in simple terms racing engines work well with a breathing head and a road engine gets the best from a compression head.

A ‘breathing’ head will have room round the back and over the top of the (oversize) inlet valves for them to flow, the combustion chamber roof will be raised between the valves and bore and this will be matched with a radiused edge to the bore—’relieving the block’. Some designs even open up the width between the valves and bore, particularly on the inlet side, with a wider gasket.

A ‘compression’ head avoids any excess volume in the chamber. This head has a close clearance with the back of the valves and may even curve in slightly in between them. Similarly the roof is set to give only a slight clearance on the full lift of the valves and isn’t raised but slopes from the valves across to the centre of the bore.

Note close clearance

In the mid to late sixties the final developments of the side valve head were made on the Seven and its successor the side valve Reliant 750 engines. Final stages were two piece heads to make easy manufacture, see similar examples below. Others machined the bottom half of a cylinder head including the combustion chamber from a slab of 5/8” aluminium, made a lid and then glued the whole lot together with four sides and two tubes of Araldite. Low drag cars needed engines inclined over, the heads had water outlets on the side to match. The ultimate A7 750 was probably the Cowley developed and raced in the late sixties and early seventies. This not only had an eight port block with inclined inlet ports but a twin plug head that probably is the optimum side valve design. Note how this twin plug has them both over the valves—the works head had them across the chamber, see above. Reprinted with permission from the 750 MC Bulletin.

Developments ‘down under’

Similar special building and racing was going on in Australia and New Zealand. Heads were also developed along the same lines. I can’t add any more to the history of these various heads, I’ve included them for interest and completeness. Some do illustrate the split head with a separate top and bottom. This design simplified casting as no cores were needed. All bar the Ludgate, which is definitely fifties and sixties, they seem to be based on the earlier gasket shape and may therefore be pre war.