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Stupendous 750

Special Builders Guide

Carburettors, fuel systems and linkages

S  U  P  P  L  I  E  D    B Y

S  P  E  E  D  E  X

L  U  T  O  N

Carb settings

Carb settings depend on the components tuning your engine. However if you’ve put an engine together and want somewhere to start from here’s a few ideas. Try not to run too weak or you could burn out the exhaust valves, too rich will wash the oil off the bores and make them wear faster than normal. Plug insulators should be the colour of a biscuit, Digestive rather than Custard Creams, showing that things are about right. A pale grey to white means too weak and a dry black appearance is too rich. The exhaust tail pipe can be an indication of the running (beware—other things can influence this) , white to brown is too weak, slate grey is about right, black is too rich.

 

Zenith

The A7 side draught or Ford 8 downdraught were popular carbs on tuned engines. The 17mm fixed choke in the side draught is too small for a higher revving engine, the 19mm of the Ford 8 works well with a combination of bottom end traction without restricting revs. Smaller venturi chokes can be machined out to the size you want. Its best to re-machine the venturi shape back in but they do work if just drilled through parallel. Beware that you’ve got the right size carb, the Austin 10 the Ford 10HP engine had similar looking carbs with a bigger choke, the venturi size is cast or stamped into the top of it. If you’re not sure—measure it, try various sized sockets or other round things down the hole till one just slides through then measure its diameter in millimetres. Austin carbs usually have A7 or A10 stamped onto the mounting flange as well.

 

These are some typical settings I’ve seen quoted for tuned up engines;

Looking at them and taking out the really rich Stoneham setting, main jets around 70 or 75 and compensating jets around 65 or 70 will not be far out.

 

The main jet affects the mixture at full throttle and at revs, the compensating adjusts the mixture at part throttle running, pick up etc. Generally if you go up on main jet size you can reduce the compensator size and vice versa. A range of jet sizes are available from Zenith specialists, standard sizes are in multiples of ‘5’. You can get in between sizes from carbs for production runs of a standard model. The number relates to the metric size, 75 is 0.75mm, with the range of modellers drills available you may be able to drill out your own — make sure you re-stamp the sizes!!

 

All this applies if the venturi stays the same size. Obviously if you try a different venturi size all the jet settings will change. We’ve always just muddled around with the few alternatives we’ve got in the jets tin but if you wanted to be technical you could do your pie R squared bit, work out the difference in diameter and do the same for the jets. Some Zeniths have removable venturis, the VEI’s from the Speedy and Nippy certainly do and I believe the first sidedraught ones did as well. These are the easiest to re-machine. While I’m on about the VEI venturis, I don’t know how Austins got the 21mm and 23mm sizes to work on the Nippy and Speedy. 19mm seems to be about optimum for a tuned A7 engine. As another aside, if you can’t find a genuine VEI for your sports engine the Austin A30/35 Zenith looks about right and works quite well.

The settings below are for the up draught 22FZ carb, not really for the special builder but for somebody who is wanting the most out of a standard looking engine? They’re from a very old magazine article, the engine spec was standard for the ‘normal’ and ‘economy’ settings. Slightly raised compression and valve seat profiling made up most of the engine work for the ‘power’ setting. I imagine that getting alternative jets for this carb is almost impossible but you may be able to solder up the holes in an old jet and re-drill with a modellers drill? A good thing to try on these is to streamline the throttle disc and spindle, they form quite a restriction in the airflow path

SU

SU’s are probably more of a minefield with the range of sizes, singles and twins available.

 

1 1/8” twins were fashionable in the ‘50’s and ‘60’s as a tuning goody, there were standard wear on most of the 750 formula engines. SPEEDEX’s often had a pair fitted with the companies cast aluminium manifolds. Many examples from that time quote M9 needles. The SPEEDEX catalogue recommended MOW. Twins this size were fitted as standard to Frogeye Sprites, no doubt many of the ones fitted to A7’s came from this source. I have seen the Sprite needle GG quoted for A7’s but have no experience of its performance.

General

There are a few general things about carbs and fuel systems worth considering;

· Use a throttle return spring directly off the carb spindle. The standard A7 return is a spring on the cross shaft, if this becomes disconnected from the carb it could run away and over rev. I believe racing scrutineering requires two separate springs from the carb spindle. On twins if the linkage between them isn’t solid think about having a spring for each one.

· Fuel tanks have had lots of years to corrode inside, no matter how much you fill and slosh about and drain - you’ll never get that bit out that sticks your float needle! An in line fuel filter will look after the pump and carb. I learnt recently that the best way to stop a fuel tank corroding when the car is laid up is to have it full to the cap. Simple really, just excluding the oxygen.

· Talking about laying up cars, if you do as above modern fuel will go ‘off’ or ‘duff’ very quickly and the car will be a sod to start. New fuel is the colour of a good Chenin Blanc while old tends to discolour to an oakey Chardonnay colour, it doesn’t smell as nice either. Ensure you refill the float chamber with some fresh to get you away. As long as it’s not years old, the duff will still work on a running engine.

· Yet another aside, modern fuel can attack old rubber pipes etc in the fuel system. A nasty fire could result. Better to be on the safe side and replace all the parts with new. Don’t use that clear braided plastic pipe, not only does it look like a bodge job but it goes hard very quickly.

 

Throttle linkages are a subject in themselves! Many specials use the A7 cross shaft. That’s fine if the pedal is level with the brake pedal and the lever at the carb end moves the spindle the right way. Cut and weld to suit, make sure the pedal position is comfortable. If the space for the throttle pedal isn’t very wide rather than put a bulge in the body side try cutting the right hand side off the brake pedal and get another inch or so for your dainty right boot. If you haven’t got a cross shaft you could try a cable, one from the old Mini is about the right length. The hard thing with this is to make a pedal and pivot. Anchoring the outer end at the engine end of the cable can be a bit chewey as well. A heat shield or ‘goal post’ behind twin SU’s makes a good place to fasten this—also any return springs. With all linkages make sure the pedal hits a solid stop before the carb is fully open otherwise the full power of your right foot goes through onto the throttle spindle—something will break. Along a similar line, even with the stop, ensure you’re getting full opening.

The little 1” side draught SU with the horizontal flange fits straight onto the later A7 cast iron manifold. If you can find one they work well with the standard M9 needle on any tune of engine and improve the response. The linkage connects up easily too.

 

A single 1 1/4” side or semi down draught is currently a popular carb. I’ve seen a lot on the old down draught log type manifold with an adaptor, either mounted at the side or facing forwards to keep it all under the bonnet. If space is a real problem and you don’t want the carb sticking out of the bonnet (not really a good idea if it spits back) try one of Raeburns new ones that have the mounting flange inclined straight off the log manifold, or alternatively one of John Barlows for a horizontal carb like the Speedex one shown here. We’ve experienced icing problems with the adapted type manifold, in winter (it’s a trials car!) it would run fine on the road with everything warmed up under the bonnet but wouldn’t rev cleanly after standing for a few minutes. It seemed like the general temperature under the bonnet affected the induction system. We got over it by fitting a heat shield between the adaptor and the log manifold—to keep the heat around the manifold. ‘60’s SU’s from Mini’s, Minor’s or 1100’s are just the ticket or if you want to keep it more ‘in A7 period’ go for an earlier one with the jet gland and choke lever. An E2 needle seems to work with this set up and I’ve also seen V2 quoted.

Bigger than 1 1/4” isn’t a good idea, it won’t make it go any faster, the larger carb will struggle to give an even mixture at low revs and it’ll be even harder to squeeze it under the bonnet.

 

There’s lots of information around on tuning SU carbs and choosing needles, I like the old ‘Speedsport’ books, the little one on SU’s is good if you can find a second hand copy. All I would suggest is that you draw the profile of the various suggested needles large scale on graph paper so the subtle size differences are more apparent. The greater the diameter, the less fuel flows so a weaker mixture results. The only definite way to get it spot on at all operating revs is on a dynamometer with an exhaust gas analyser. This isn’t the sort of gear that we all have in our garage nor is it cheap to hire. If you’re patient and can read plug colours etc, you should be able to get the mixture near all the way through. Burlens of Salisbury are agents for SU’s now and have remanufactured a lot of the old components.

Where from?

Choke size

Main jet

Compensating jet

Mallock

19mm

75

50

Stoneham

19mm

90

65

Stoneham

19mm

75

70

J French

19mm

70

65

Super Accessories

19mm

75

70

 

Choke Size

Main Jet

Compensating Jet

Normal

15mm

70

75

Economy

15mm

70

70

Economy

14mm

65

65

Power

16mm

80

75